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Precision redefined

Key to success - Digital Twin

Precision and process reliability through digital twins

The digital twin - the digital representation of a product, system, or process across its entire lifecycle – is a central approach in modern manufacturing. In the pipe industry, it enables precise capture of geometric properties, continuous quality monitoring, early detection of deviations, and targeted optimization of manufacturing parameters. Measurement data, process information, and regulatory requirements are linked to ensure transparency and process reliability. The technological foundation has been established in the company for years: modern measurement systems generate digital replicas of components and pipe geometries for quality assurance, process monitoring, and manufacturing optimization. This results in higher product quality, lower defect rates, more efficient workflows, and improved documentation and traceability - all designed for Industry 4.0 environments.

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Die Verbindung aus digitalem Zwilling und unseren drei Prinzipien bildet das Fundament von TWINEX

“The TWINEX ScanEnd from MSG has exceeded our expectations.”

Eugen Wegmayr, Plant Manager - Wieland Amstetten

Digital Twin

From raw geometry to a robust data model: Straightness and twist are recorded inline, documented, and made available as a digital twin.

Measurably Precise

Innovative technologies secure your lead in digitalisation

Our advanced industrial vision systems provide the precise digital data essential for Industry 4.0 standards. Using non-contact technology, we offer accurate solutions for tube end, straightness, profile, and curvature measurement, as well as 3D systems for bent tubes. From evaluating configurations to selecting the optimal technology, we tailor our systems to your needs.

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TWINEX Straightness

Line

The TWINEX Straightness enables inline measurement of the straightness and twist of profiled bar products in space.

TWINEX Straightness
“Non-contact”, optical method For round and profile bar products Can be used inline or offline

Technical Details

  • Product areas: Automotive round pipe, Linepipe (LSAW, HSAW, Seamless), Construction pipe, Profiled rod products, Steel profiles
  • The measuring speed is 200Hz
  • The measuring accuracy is up to 100µm

TWINEX ScanEnd

Profil

The TWINEX ScanEnd is developed for industrial suited applications and provides information of the cross-shape of tubes, profiles and pipes.

TWINEX ScanEnd
Diameter & OvalityWall Thickness & ExcentricityHigh Precision (10 µm)

Technical Details

  • Product areas: Automotive round pipe, Linepipe (LSAW, HSAW, Seamless), Construction pipe, Profiled rod products, Miscellaneous
  • The measuring speed is configuration dependent.
  • The measuring accuracy is up to 10 µm.

TWINEX ScanOut

Profil

The TWINEX ScanOut generates a digital image (Digital Twin) of the outer contour of profiles and pipes.

TWINEX ScanOut
Digital TwinHigh-Speed Measurement (1000 Hz)Outer Geometry Analysis

Technical Details

  • Product areas: Automotive round pipe, Linepipe (LSAW, HSAW, Seamless), Construction pipe, Profiled rod products
  • The measuring speed is up to 1000 Hz.
  • The measuring accuracy is up to 50 µm.

TWINEX ScanIn

Profil

TWINEX ScanIn digitally captures the complete inner profile of large pipes – fast, reproducible, and standards-compliant. This eliminates repeat measurements, reduces setup time, and provides transparent, objective, and process-safe results

TWINEX ScanIn
Internal Geometry Testing3D Internal AnalysisDigital Representation

Technical Details

  • Product areas: Linepipe (LSAW, HSAW, Seamless), Construction pipe
  • The measuring speed is 200 Hz.
  • The measuring accuracy is up to 50 µm.

TWINEX Shade

Line

The optical measuring system TWINEX Shade is able to precisely identify the geometrical data of pipe figures within a few seconds.

TWINEX Shade
Fast Data AcquisitionBent Pipe FiguresOptical Process

Technical Details

  • Product areas: Bent pipes (e.g., hydraulic pipes), Bent bar material (e.g., spiral springs)
  • The measuring speed is 5 Seconds/Part.
  • The measuring accuracy is ± 0,1mm.

TWINEX SurfOut

Surface

The TWINEX SurfOut offers the possibility to objectively recognize 3D structures on material surfaces and to evaluate them with regard to specific quality characteristics.

TWINEX SurfOut
3D Structure RecognitionAutomated EvaluationObjective Quality

Technical Details

  • Product areas: Automotive round pipe, Profiled rod products, Steel profiles, Continuous casting profiles
The first system under the new TWINEX brand

TWINEX ScanIn

Digital Pipe Measurement, Fast, Precise, and Standards-Compliant

A secure start into the future with our solutions.