Individual Production Systems for Your Competitive Advantage
When standard machinery is not enough, MSG Solutions develops custom equipment, robotic cells, and turnkey lines tailored to your needs. What sets us apart: We combine mechanical engineering with integrated inline measurement technology. This ensures high-performance automation with full process transparency through digital twins from day one.
What Are Custom Solutions in Mechanical Engineering?
Definition: Custom Solutions vs. Standard Machines
Custom solutions in mechanical engineering are individually developed machines, systems, and equipment specifically tailored to the requirements of a particular production process. Unlike standard machines manufactured for general applications, custom solutions are one-off productions or small series. They are created where standard technology is insufficient: for special materials, unusual geometries, extreme cycle times, or processes that must combine multiple processing steps in one system.
When Do You Need a Custom Solution?
A custom solution is the right choice when no standard system meets your requirements, multiple process steps need to be combined in one system, special materials or geometries need to be processed, existing production lines need to be expanded with specific functions, or when integrated quality inspection and measurement technology are required. MSG Solutions analyzes your needs and evaluates together with you whether a custom solution is the right path economically and technically.
Our Custom Solutions at a Glance
Automated Special Systems and Manufacturing Cells
We develop fully automatic special systems for complex manufacturing processes: from material feeding through processing to quality inspection and palletizing. Our manufacturing cells integrate industrial robots, servo technology, and intelligent control systems into a seamlessly automated solution. Typical applications include automated assembly lines, inspection and sorting systems, machining centers with integrated robotics, and packaging and palletizing systems.
Turnkey Production Lines
For companies that need a completely new production line, MSG Solutions delivers turnkey total solutions: from process analysis through design and manufacturing to on-site commissioning and training of your personnel. Everything from a single source – this eliminates interface problems between different suppliers and significantly shortens time-to-production.
Measurement Technology as an Integral Part of Our Custom Solutions
The unique selling point of MSG Solutions: every custom solution can be factory-equipped with our own inline measurement technology. Our systems – GMS-E for cross-section measurement, GMS-P for external contours, GMS-I for internal geometries, GMS-C for freeform profiles, Tuboscan for optical pipe measurement, and SES for surface evaluation – are directly integrated into your custom system. The result: a digital twin of every produced part, 100% inline quality assurance, and data-driven process optimization without additional inspection effort.
Robotics and Intelligent Automation
Industrial robots are a central building block of many of our custom solutions. We integrate robots for loading and unloading, for complex handling and positioning tasks, for automated quality inspection with image processing, and for collaborative human-robot workstations (cobots). We program the robots ourselves and coordinate the control with the overall system – for a seamlessly functioning solution.
Why MSG Solutions for Your Custom Solution?
Over 25 Years of Experience – Hundreds of Projects Worldwide
Since 1998, MSG Solutions has been developing individual mechanical engineering and measurement technology solutions at its location in Schmallenberg, Sauerland. Our engineers and technicians have successfully completed hundreds of custom projects in steel and pipe production, automotive industry, construction supply, food processing, pharmaceuticals, and medical technology. This cross-industry experience flows into every new solution.
From Idea to Commissioning from a Single Source
Every custom solution project at MSG Solutions follows a structured process: 1) Requirements analysis and feasibility assessment, 2) Concept development with 3D simulation and layout planning, 3) Detailed design – mechanical, electrical, and software, 4) Manufacturing and pre-assembly at our facility in Schmallenberg, 5) On-site commissioning with process optimization and staff training. Through complete handling from a single source, we avoid interface problems and guarantee smooth project execution.
Modular Concepts – Custom Solutions That Grow with You
Your requirements change – your custom solution from MSG Solutions grows with you. We deliberately design our systems modularly: additional processing stations, expanded measurement technology, or higher degrees of automation can be integrated subsequently without having to completely rebuild the base system. This protects your investment and gives you flexibility for future growth.
Sustainability and Energy Efficiency
Our custom solutions are designed for resource efficiency from the very start: energy-efficient drives, optimized material flow, waste reduction through precise measurement technology and process control. This gives you not only a high-performance system but also a measurably lower ecological footprint in your production.
Frequently Asked Questions About Custom Solutions from MSG Solutions (FAQ)
What is a custom solution in mechanical engineering?
A custom solution is an individually developed machine or system specifically designed for the requirements of a particular production process. Unlike series machines, each custom solution is realized as a one-off production or small series – precisely matching your materials, geometries, and cycle times.
Which industries does MSG Solutions serve with custom solutions?
We realize custom solutions for steel and pipe production, the automotive industry, construction supply, food processing, pharmaceuticals, and medical technology. Our cross-industry experience since 1998 enables us to innovatively combine proven technologies.
How does MSG Solutions differ from other special machine builders?
MSG Solutions unites mechanical engineering and measurement technology under one roof. This means: your custom solution is not only built but can be directly equipped with our inline measurement technology (TWINEX ScanEnd, TWINEX ScanOut, TWINEX ScanIn, TWINEX Shade, TWINEX SurfOut). You get integrated quality assurance and a digital twin – without an additional supplier.
How does a custom solution project at MSG Solutions work?
In five phases: 1) Requirements analysis and feasibility assessment, 2) Concept development with 3D simulation, 3) Detailed design (mechanics, electrics, software), 4) Manufacturing and pre-assembly in Schmallenberg, 5) On-site commissioning with training and process optimization.
Can custom solutions be expanded later?
Yes, we deliberately design our systems modularly. Additional processing stations, expanded measurement technology, or higher degrees of automation can be integrated subsequently without completely rebuilding the base system.
What role does robotics play in MSG Solutions custom solutions?
Industrial robots are a central building block of many custom solutions. We integrate robots for loading, handling, quality inspection with image processing, and collaborative workstations (cobots). Programming and control integration are handled entirely by our team.
Can MSG Solutions integrate measurement technology into custom solutions?
This is actually one of our core competencies. Our measuring systems TWINEX ScanEnd, TWINEX ScanOut, TWINEX ScanIn, TWINEX Shade, TWINEX SurfOut are directly integrated into the custom system. This enables 100% inline quality assurance, a digital twin, and data-driven process optimization – from the very first part.
How long does the development of a custom solution take?
Duration varies depending on complexity: simpler automation cells can be realized in 3–4 months, complex turnkey lines require 6–12 months. Through our structured project methodology and pre-assembly at our facility, we keep lead times short and plan transparently.
For which production volumes are custom solutions suitable?
Our custom solutions cover the entire spectrum: from single-part production and small series to high-speed production with several thousand parts per hour. The system is precisely designed for your required volume and cycle time.
Does MSG Solutions also offer after-sales service for custom solutions?
Yes, comprehensively. We offer maintenance contracts, remote maintenance via VPN, spare parts supply, staff training, and short-notice on-site deployment – worldwide. We also support you with future expansions and optimizations of your system.