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12.008\"\u002F>",{"post":977},{"id":978,"status":979,"published_at":980,"image":981,"author_member":24,"categories":982,"translations":992},"8abf4da1-c7c4-4793-9aba-c3360dd5f1bc","published","2023-04-27T10:00:00.000Z","2d2a26be-e6c1-4da8-a503-394a6846f42c",[983],{"id":984,"posts_id":978,"sort":74,"post_categories_id":985},14,{"id":986,"translations":987},"75012146-d95f-433b-ba21-a8edd9955a2e",[988,990],{"languages_code":36,"name":989},"Track Record",{"languages_code":28,"name":991},"Erfolgsgeschichten ",[993,1044],{"id":994,"languages_code":28,"title":995,"description":996,"flexible_content":997,"slug":1039,"seo":1040,"editor_nodes":1043},"1b84f95d-f24f-4722-8fb0-9cd7d2e0066c","“Das SES von MSG entscheidet zweifelsfrei und hilft uns, nicht gewünschte Oberflächenfehler zu eliminieren und damit die Ausschussquote im 2-stelligen Prozentbereich zu reduzieren!“","Frank Vieweg, Produktionsleiter",{"type":998,"content":999},"doc",[1000,1014,1019,1029,1034],{"type":1001,"attrs":1002,"content":1003},"paragraph",{"textAlign":24},[1004,1007,1012],{"type":1005,"text":1006},"text","Im Rahmen eines durch das ",{"type":1005,"marks":1008,"text":1011},[1009],{"type":1010},"italic","Bundesministerium für Wirtschaft und Klimaschutz (BMWK)",{"type":1005,"text":1013}," geförderten Forschungsprojekts zur Fehlstellenerkennung auf Materialoberflächen haben wir erneut eine Idee zur Produktreife gebracht. Dank der Unterstützung unseres Kunden mit der Spezialisierung auf Horizontalguss von Aluminiumstangen konnte das System innerhalb von 2 Jahren in industrierealen Produktionsumgebungen getestet, validiert und vollumfänglich integriert werden.",{"type":1001,"attrs":1015,"content":1016},{"textAlign":24},[1017],{"type":1005,"text":1018},"Im Gießprozess kann, bedingt durch eine Vielzahl von Gießparametern, die Materialoberfläche gewollt, aber auch ungewollt beeinflusst werden. Kritische Strukturen auf der Materialoberfläche (z.B. Abplatzungen, Rauheiten oder kleinste Löcher) können im schlimmsten Fall in nachgeschalteten Schmiedeprozessen eingearbeitet und zu unsichtbaren Sollbruchstellen in sicherheitsrelevanten Bauteilen führen.",{"type":1001,"attrs":1020,"content":1021},{"textAlign":24},[1022,1024,1027],{"type":1005,"text":1023},"Entstanden ist unser ",{"type":1005,"marks":1025,"text":430},[1026],{"type":1010},{"type":1005,"text":1028}," SES. „Die beeindruckend hochauflösende Fotographie der Materialoberfläche des MSG-Prinzips ermöglicht es feinste 3D-Strukturen sichtbar zu machen.“, sagt Frank Vieweg. „Das System schafft es tatsächlich durch seine 3D-Analyse die menschlichen Entscheidungskriterien zur Beurteilung von Oberflächenfehlern mit einer 90%-igen Genauigkeit zu treffen!“.",{"type":1001,"attrs":1030,"content":1031},{"textAlign":24},[1032],{"type":1005,"text":1033},"Im Gegensatz zu der auf dem Markt etablierten laserbasierten Profilschnitttechnologie, welche die einzeln nacheinander aufgenommenen Schnittprofile nur theoretisch zu einer 3D-Oberfläche aneinanderreiht (Pseudo-3D), mikroskopiert das SES die Oberfläche auf sogar feinste Rauheiten. ",{"type":1001,"attrs":1035,"content":1036},{"textAlign":24},[1037],{"type":1005,"text":1038},"Unser Kunde konnte neben dem sicheren Ausschleusen von Fehlstellen durch eine innovative Integration der Detektionsergebnisse des SES seine Fertigungsqualität signifikant verbessern – weniger Fehler, weniger Fertigungsprobleme, weniger Kosten.","es-erfolg",{"title":1041,"meta_description":1042},"SES Referenz: Oberflächenbewertung | MSG Solutions","Kundenstimme: Das SES von MSG entscheidet zweifelsfrei über Oberflächenqualität – automatisiert und KI-gestützt. Erfahrungsbericht.",[],{"id":1045,"languages_code":36,"title":1046,"description":1047,"flexible_content":1048,"slug":1075,"seo":1076,"editor_nodes":1079},"72801cd1-dd20-409e-945d-41467e21458d","\"The SES of MSG decides without a doubt and helps us eliminate unwanted surface defects, reducing scrap rates by 2-digit percentages!\"","Frank Vieweg, Head of Production",{"type":998,"content":1049},[1050,1055,1060,1065,1070],{"type":1001,"attrs":1051,"content":1052},{"textAlign":24},[1053],{"type":1005,"text":1054},"As part of a research project funded by the German Federal Ministry of Economics and Climate Protection (BMWK) for defect detection on material surfaces, we have once again brought an idea to product maturity. Thanks to the support of our customer specializing in horizontal casting of aluminum bars, the system was tested, validated and fully integrated in industrial-scale production environments within 2 years.",{"type":1001,"attrs":1056,"content":1057},{"textAlign":24},[1058],{"type":1005,"text":1059},"In the casting process, due to a large number of casting parameters, the material surface can be influenced intentionally, but also unintentionally. In the worst case, critical structures on the material surface (e.g. spalling, roughness or the smallest holes) can be incorporated in downstream forging processes and lead to invisible predetermined breaking points in safety-relevant components.",{"type":1001,"attrs":1061,"content":1062},{"textAlign":24},[1063],{"type":1005,"text":1064},"The result is our Surface Evaluation System SES. \"The impressive high-resolution photography of the material surface of the MSG principle makes it possible to visualize the finest 3D structures,\" says Frank Vieweg. \"The system actually manages to meet the human decision criteria for evaluating surface defects with 90% accuracy through its 3D analysis!\".",{"type":1001,"attrs":1066,"content":1067},{"textAlign":24},[1068],{"type":1005,"text":1069},"In contrast to the laser-based profile cutting technology established on the market, which only theoretically lines up the individually successively recorded cut profiles to form a 3D surface (pseudo-3D), the SES microscopes the surface for even the finest roughnesses. ",{"type":1001,"attrs":1071,"content":1072},{"textAlign":24},[1073],{"type":1005,"text":1074},"In addition to reliably rejecting defects, our customer was able to significantly improve its manufacturing quality by innovatively integrating the detection results of the SES - fewer defects, fewer manufacturing problems, lower costs.","ses-record",{"title":1077,"meta_description":1078},"SES Reference: Surface Evaluation | MSG Solutions","Customer voice: MSG's SES provides unambiguous surface quality decisions – automated and AI-supported. Experience report.",[]]